Make a Metal Sword Without a Forge
This article will show you how to make a sword without using a forge.
Steps
- Find a metal strip. Using a permanent marker, outline the shape of your sword (blade and handle). Make a creative and unique design.
- Use a bench grinder or a metal file to grind the metal to the desired shape. If you have a plasma cutter or cutting torch, cut out the shape first - or use a drill press to cut the part out and make it easier to grind down to the shape you want it to be, then roughly sharpen it.
- Use fine grit sandpaper or a knife sharpener. Use the fine grit knife sharpener to develop the sharpest edge possible.
- Optional: Tape the handle or grind a piece of wood down to whatever shape you want the handle to be. Next, cut it in half. Drill holes through the wood and metal handle. Put a nail through it and cut it where it sticks out about half of a centimeter then hit it with something like a punch on the end of the nail to flatten out the part that is sticking out, this secures the wooden handle.
- Enjoy your custom made sword!
Tips
- Do not sharpen it completely until handle is on. You never know when you have to grab the blade to do work on the handle so sharpening should be last!
- Use a palm sander to make the blade shine, if it doesn't already.
Warnings
- Don't hurt anybody!
Things You'll Need
- Fine sandpaper
- Bench grinder
- Palm sander
- Metal strip
- Tape (optional)
- Permanent marker
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