Change Your Mercruiser Water Separating Fuel Filter
An old fuel filter can slow you down. Replace your fuel filter every season or sooner if needed.
Steps
- Turn off your battery switches or disconnect the boat's batteries.
- Turn off your fuel supply valve (if equipped).
- Position a fan to ventilate the bilge and work area.
- Place some absorbent towels under the filter to catch any spilt fuel.
- Using a fuel filter wrench, remove the old fuel filter.
- Pour the old fuel from the filter into a clean white bucket and look for evidence of debris or water in the old fuel.
- If you noticed a large amount of dirt or water in your old fuel filter, schedule another fuel filter replacement for after your next boating trip.
- Inspect the filter mount bracket to insure that the old filter O-Ring has been removed.
- Wipe clean the filter bracket and inspect the surfaces where the o-ring will have to seal.
- Replace any damaged filter brackets.
- Open and inspect your new filter.
- Pour some clean fuel into the filter for easier start-up.
- Inspect the new filter o-ring and make sure it's properly positioned on the filter.
- Coat the new o-ring with a little clean motor oil.
- Spin the new filter onto the filter bracket until hand tight.
- Use the filter wrench to snug up the filter another 1/2 turn or whatever the filters instructions suggest. Never over-tighten a filter.
- Clean up any split fuel and clear the area of all fumes.
- Open your fuel valve.
- Turn on or connect the boat's batteries.
- Test run the boat and check for fuel leaks right away.
Tips
- Change your filters frequently.
- Keep spare filters and filter wrench on board.
- Use a marker and write the replacement date right on the fuel filter.
- Keep a log and save your receipts.
- Some engines have more than one filter so read your Owners Manual.
Warnings
- Avoid sparks or open flames.
- Work outside with adequate ventilation.
- Keep away from moving parts such as pulleys and belts.
- Avoid skin contact with fuel as it can cause injury.
Things You'll Need
- New fuel filter.
- Fuel Filter Wrench.
- Absorbent towels/rags.
- Fan.
- New motor oil.
- Clean bucket.
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- Change Your Mercruiser Engine Oil
- Replace Your Mercruiser Spark Plug Wires
- Install Your Mercruiser Propeller