Decide Whether Reboring a Two Cycle Engine Is Right

When your two-stroke engine has lost its power, consider reboring the engine. It may be cost effective and the power will definitely increase.

Steps

  1. Read "How to Decarbonize a Two Cycle Engine" and do what you can to regain the power like: decarboning the engine and muffler and and checking, adjusting or replacing the spark plug.
  2. Compare the cost of reboring to the cost of buying a new engine.
  3. Add to the cost the new piston and rings.
  4. Subtract from the cost of reboring that value of having a more powerful engine. This value is subjective and depends what you use the engine for.
  5. Buy the new, bigger piston and ring(s).
  6. Disassemble the engine and bring to the machine shop just the part that needs reboring. This will minimize your labor costs.
  7. Have the machine shop rebore the engine.
  8. Assemble the engine with the bigger bore, change any gaskets if necessary.

Tips

  • You can rebore a two cycle engine just once.

Warnings

  • When assembling the engine, be careful not to over-torque it. The four connecting rods are small in diameter somewhat weak at the threaded part and the bolts that connect the muffler to the exhaust port are also weak.

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