Clean Exhaust Manifolds
Both gas and diesel combustion engines have manifolds. There are intake and exhaust manifolds in cars, trucks, motorcycles, and boat engines. Air and fuel mixtures enter the engine through the intake manifold, and fuel emissions exit through the exhaust manifold. The intake manifold and how it functions contributes to the engine's fuel efficiency. The exhaust manifold's job is to collect exhaust from the different engine cylinders and direct them out of the engine. The exhaust manifold is basically a pipe that leads to a catalytic converter and, then, through the muffler to the exhaust pipe. Of course, over time the manifold will collect dirt, dust, and corrosion. As this happens, the exhaust manifold loses efficiency in its job of releasing the gases, and it begins to foul the atmosphere, contributing to smog and endangering the driver and passengers. Even if you don't race your engines for sport or hobby, it is helpful to know how to clean exhaust manifolds on your own vehicles.
Contents
Steps
Find the Manifold
- Use your owner's manual to locate the exhaust manifold.
- 4-cylinder engines have one exhaust manifold.
- 6 or 8-cylinder vehicles have two manifolds.
- Look for the manifold in front of the engine block on a front-end driven vehicle.
- Find the manifold on the side of the engine block on a rear-driven.
- This may vary slightly on boat engines or those on other small vehicles.
- Familiarize yourself with your manifold's design.
- Most exhaust manifolds are made of cast iron or a steel alloy similarly able to handle high temperatures.
- Each manifold has an exhaust port matched to each exhaust outlet on the cylinder head.
- The exhaust flows through these ports to a single outlet.
- These ports are openings in an otherwise flat machined surface that fits with a gasket to the surface of the cylinder head.
- Gaskets, made of paper, asbestos materials, or copper, serve as seals to prevent leakage between the manifold and cylinder head.
Work Safely
- Wear safety equipment, including gloves, dust mask, and goggles.
- Allow the engine to cool completely for 30 to 60 minutes.
Remove the exhaust manifold.
- Remove all the hoses that are attached to the manifold.
- Spray the bolts on the manifold heat shield (usually found on recent cars) with lubricating solvent and remove with socket wrench.
- Remove all bolts on the manifold itself after applying lubricating spray solvent.
- Remove the manifold in a well ventilated work space.
Clean the Exhaust Manifold
- Coat the interior of the manifold with lacquer thinner.
- Scrub coated areas with wire brush and steel wool.
- Use electric grinder to break up debris.
- Repeat the process throughout until you are satisfied with the look of the metal.
- Wipe the manifold clean throughout with lacquer thinner.
- Lacquer thinner is a solvent, but it also cures the metal with a coating that you can thicken with repeated applications.
Remount the Manifold
- Match the ports to those on the cylinder head, and replace gasket before bolting manifold in place.
- Contact your local dealer or research repairs in order to determine the precise sequence and torque level to follow when reinstalling the manifold.
Tips
- Consider taking manifolds to a paint stripping business where they will chemically strip the metal.
- Bolts that hold manifolds in place are sometimes difficult to turn, but using a power wrench is not advised.
Warnings
- Do not use water or a water-based product to clean wrought iron, as the iron will absorb water and ruin the manifold.
- Lacquer thinner emits toxic fumes, so be careful to work in area with good air circulation.
Things You'll Need
- Safety equipment, including work gloves, dust mask, and goggles
- Rags
- Degreaser
- Socket wrench
- Lacquer thinner
- Hand-held electric grinder
- Stiff wire brush
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